Metal-to-Plastic Conversion
The single biggest cost reduction opportunity in manufacturing. We make the business case, select the material, and see it through to production.
The full picture.
Replacing metal with engineered polymers unlocks weight, design freedom and lifecycle cost — but only when the conversion is led by application engineering, not catalogue substitution. We bring three decades of automotive and electrical experience to identify viable candidates and de-risk the migration.
Built for teams that need a defensible answer.
Automotive and electrical OEMs targeting weight reduction
Industrial product teams seeking cost-down opportunities
Sustainability programmes reducing embodied carbon
A simple three-step rhythm.
Understand
Frame the brief, constraints, and what success looks like — technically and commercially.
Analyse
Evaluate materials, suppliers and trade-offs against your performance envelope and risk profile.
Recommend
Deliver a clear, defensible recommendation with a path to validation and commercialization.
Concrete outcomes, not slideware.
- Candidate component shortlist with feasibility scoring
- Mechanical, thermal and fatigue performance review
- Conversion roadmap from prototype to series production
Discuss this with Rohit.
The first call is free and focused on understanding your need. If we’re the right fit, we’ll show you exactly how this engagement would unfold.